PET vs Glass: Why Juice Companies Are Switching to Plastic
· 7 min read · By Bottles4You Team
## PET vs Glass: The Great Juice Bottle Debate
If you're launching a juice brand or looking to reduce costs, you've probably wondered: should I use glass or PET plastic bottles? Here's a detailed comparison.
### Cost Comparison
| Factor | PET Plastic | Glass |
|--------|-----------|-------|
| Unit cost | $0.15-0.40 | $0.50-1.50 |
| Shipping weight | 18-36g per bottle | 200-400g per bottle |
| Breakage rate | <0.1% | 2-5% |
| Shipping cost | Much lower | 3-5x higher |
### Safety & Durability
PET bottles are virtually unbreakable, making them safer for:
- Production environments
- Shipping and distribution
- Retail displays
- Consumer use (especially families with children)
### Sustainability Facts
Many people assume glass is more eco-friendly, but the reality is nuanced:
- PET requires **less energy to manufacture** than glass
- PET's lighter weight means **lower transportation emissions**
- PET is **100% recyclable** and is the most recycled plastic (#1)
- Glass recycling rates are actually declining in many US markets
### When Glass Still Makes Sense
Glass can be the right choice for:
- Ultra-premium positioning ($12+ per bottle)
- Hot-fill processes (though heat-resistant PET exists)
- Brands where "glass aesthetic" is core to identity
### The Verdict
For most juice companies, PET offers the best balance of cost, safety, sustainability, and consumer appeal. That's why over **80% of new juice brands** choose PET packaging.
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